GPmold

Our Technologies

Innovation drives development, technology leads the future

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Core Technologies
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Innovation Projects
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Patents
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Tech Team

Innovación impulsada por la tecnología

En el campo de la I+D y la producción de moldes, nos adherimos siempre al concepto fundamental de "innovación impulsada por la tecnología". Desde la I+D de tecnología de vanguardia hasta la estrecha colaboración con equipos técnicos profesionales, pasando por la provisión de soluciones integrales y soporte técnico continuo, hemos construido una cadena de producción digital eficiente, precisa y trazable para garantizar que cada molde alcance los estándares líderes de la industria, desde el diseño hasta la entrega.

Creación de programas CNC: basándose en la geometría compleja de las piezas del molde, se utiliza software CAM avanzado (como NX y PowerMILL) para la planificación de la trayectoria de la herramienta, la optimización de los parámetros de corte y la verificación de la simulación para garantizar que el programa sea eficiente, seguro y libre de interferencias;

  • Investigación y desarrollo de tecnología de vanguardia
  • Equipo técnico profesional
  • Soluciones completas
  • Soporte técnico continuo
Introducción detallada

Core Technologies

Cutting-edge technologies and solutions we master

Fully digital closed-loop manufacturing system

Fully digital closed-loop manufacturing system

The customer submits product drawings, 3D models, or functional descriptions. A DFM (Dual Manufacturability Analysis) report (including mold structure, materials, parting line, core pulling, and lifespan assessment) is completed within 48 hours, and the mold type, precision level, expected lifespan, and batch requirements are jointly confirmed.
Technology Maturity 95%
Application Scope 88%
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Self-developed CAM intelligent optimization module

Self-developed CAM intelligent optimization module

Integrates adaptive toolpath adjustment and real-time cutting force prediction, reducing trial cutting time by 65% ​​and extending tool life by 28%, achieving a perfect balance between micron-level tolerances and maximum machining efficiency.
Technology Maturity 95%
Application Scope 88%
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Ultra-precision micro/nano mold technology

Ultra-precision micro/nano mold technology

Feature size ≤20μm, surface roughness Ra≤0.02μm, specializing in medical microfluidics and optical lenses, ensuring ultimate detail and optical-grade transparency in one molding process.
Technology Maturity 95%
Application Scope 88%
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Machining of Complex Cavities in High-Temperature Alloys

Machining of Complex Cavities in High-Temperature Alloys

Machining HRC 62+ hard materials with cavity consistency of ±0.003mm; breakthroughs in aerospace blade and turbocharger molds; 50% improvement in high-temperature and high-pressure resistance and lifespan.
Technology Maturity 95%
Application Scope 88%
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Conformal Cooling 3D Printing Fusion

Conformal Cooling 3D Printing Fusion

Metal 3D printing conformal cooling channels + precision CNC machining improve cooling efficiency by 45%, specifically designed for high-gloss injection molding and thin-walled parts to achieve uniform cooling and extremely short cycle times.
Technology Maturity 95%
Application Scope 88%
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Digital Twin Intelligent Mold Platform

Digital Twin Intelligent Mold Platform

Features built-in sensors for real-time monitoring and AI-based defect prediction with a 92% success rate. It offers full lifecycle status visualization, supports remote diagnostics and 12-month continuous optimization, setting a new benchmark for intelligent mold manufacturing.
Technology Maturity 95%
Application Scope 88%
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Innovation Philosophy

We believe that technological innovation is an important force driving social progress, and we are committed to transforming the latest technological achievements into actual business value

Continuous Innovation

Continuously explore new technologies and maintain technological leadership

Team Collaboration

Gather excellent talents and leverage team collaboration advantages

Customer-Oriented

Customer-oriented, providing customized solutions

Value Creation

Transform technology into business value and achieve win-win development

Proceso de Implementación de Tecnología

Proceso estandarizado para garantizar la correcta ejecución del proyecto.

1

Requirements identification and technology assessment

The customer submits product drawings, 3D models, or functional descriptions. A DFM (Dual Manufacturability Analysis) report (including mold structure, materials, parting line, core pulling, and lifespan assessment) is completed within 48 hours, and the mold type, precision level, expected lifespan, and batch requirements are jointly confirmed.

2

Mold design and review

Senior mold designers output 3D mold assembly drawings and 2D engineering drawings, integrating advanced structures such as conformal cooling, hot runners, and sensor pre-embedded components. Online/offline joint review meetings are held to confirm the final solution and sign a technical agreement.

3

Rapid prototyping (optional acceleration)

We can quickly produce 3D printed soft molds or aluminum molds within 72 hours, allowing customers to test the molds to verify the appearance, dimensions, and assemblability. Simultaneously, we optimize the mold design and finalize the 3D file.

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CNC Programming and Program Distribution

CNC programmers create UP machining programs based on the final 3D file, using a self-developed CAM intelligent optimization module for zero-interference toolpath simulation, and push the programs to the CNC and EDM machining areas in real time via an internal high-speed network.

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Precision Manufacturing and Process Control

CNC 5-axis machining center: rough and finish milling, drilling and boring, cavity forming; EDM precision electrical discharge machining: microstructure and cemented carbide machining; digital twin platform for real-time monitoring of equipment status, temperature, and vibration to ensure consistency.

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Mold Assembly, Trial Molding, and Optimization

Professional fitters complete the final mold assembly and precision calibration. The mold is then tested on the injection molding machine at T0 level, collecting pressure, temperature, and filling data. Based on the trial molding results, fine-tuning or secondary EDM refinement is performed until the sample is 100% qualified.

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Mass production delivery and technical support

Mold surface treatment (PVD, DLC coating, etc.) + final inspection report, accompanied by complete 3D/2D drawings + UP program + trial molding parameter package. 12 months of continuous technical support will be provided upon delivery: → Remote digital twin monitoring → On-site optimization or mold modification services → Rapid response for spare parts.

Live Chat Phone
Phone:+86 19883002860
Email
Email address:postmaster@gpmold.cn
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